Our projects
Comelf Bistrita
Overview
Manufacturer of industrial equipment, specialized in heavy metal components, aiming to eliminate bottlenecks in the production flow and increase productivity through the digitalization of manufacturing processes.
Soluție
Integration of WMS, MRP, and MES modules within the KIM for Manufacturing ecosystem enabled end-to-end digitalization:
• Real-time data flow between design, warehouse, and production
• Automatic import of internal and client orders into the cutting and nesting process
• CNC programs generated and sent directly to production
• Digital labeling and barcode scanning for full material traceability
• Automatic interpretation of the Bill of Materials (BOM) and synchronized scheduling across machines and operations
• Live monitoring of execution and instant feedback to ERP
- Client
- Comelf Bistrita
- Industry
- Industrial equipment manufacturer
- Services
- WMS, MRP, MES
Challenge
Although the company already operated with a high-performance ERP system, communication with the production area (shop floor) was not happening in real time. This caused delays in updating raw material inventories and transmitting execution data back to the ERP.
Labor reporting and order status updates were also delayed, reducing process visibility and slowing down operational decision-making.
Material transfers between the warehouse and production areas were handled manually using paper-based consumption tickets, and several information flows still relied on physical documents or verbal communication.
Results
The factory achieved full process fluidity, significantly reducing idle times and increasing overall productivity.
Real-time inventory and production reporting improved resource control and enabled more accurate planning.
Material transfers between the warehouse and production areas became fully automated and traceable.
The company can now manage multiple projects and material types simultaneously, tracking the live status of each operation and optimizing lead times.
Production capacity and efficiency increased substantially, with the system supporting operators in repetitive tasks and maintaining a continuous, uninterrupted workflow.